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What Sets Us Apart

When we set out to build a manufacturing center for the automated production and packaging of stick packs and bulk powders, blending and dispensing operations, we knew we had to create a building that would be the best – or among the best – on the East Coast.

One of the most important features of our manufacturing facility is the air handling unit. Industrial air handlers are used to condition air so that it’s clean, as well as circulate it properly throughout the building. Air handlers are essential to keeping the environment cool or warm and humidity-free, which is essential for maintaining the comfort of workers and not compromising products. Industrial air handling is necessary to run a clean, healthy factory.

PennPak Solutions also boasts a Maintenance shop that, compared to industry standards, is twice as large as normal. Implementing an equipment maintenance and facility maintenance strategy reduces equipment failures, increases the lifespan of critical assets, and is an overall investment in the company’s success.

R&D Partnership with Allen Flavors

PennPak Solutions is proud to be in a full R&D partnership with Allen Flavors, a privately owned, dynamic, innovative leader in the food and beverage industry, offering an array of specialized services well beyond that of a typical flavor house. Allen Flavors consistently provides customers with a library of high-performance, great-tasting, traditional flavors, including the industry’s most rapidly-growing collection of certified organic flavors. Through this partnership, PennPak Solutions and Allen Flavors can offer:

  • Ready-to-drink powders
  • Carbonated lab samples
  • Ready-to-drink beverages
  • Batch Pasteurization capabilities
  • Simulated Hot-fill conditions
  • Simulated Tunnel-pasteurization conditions
  • Turnkey and Hybrid solutions from concept
  • Ingredient Supply
  • Sensory and Quality Resources

Your East Coast Co-Manufacturers

PennPak Solutions’ Lehigh Valley, PA-based locations provide access to one-third of the U.S. consumer market, making it an ideal hub for distribution, fulfillment, and shipping needs.

The Lehigh Valley is located 90 minutes west of New York City and 60 minutes north of Philadelphia.

We have a nationwide network of Smart Warehouse partnerships, with 38 warehouses that make up 12+ million sq. ft., in 12+ major markets.

PennPak Solutions is positioned for all modes of transportation resources.

“Amazing work by the PennPak Solutions team getting our FIRST powder production finished and ready to ship – ON TIME and ABOVE GOAL! Way to go team!”

Bill LangePresident, ROAR Beverages, Inc.


What distinguishes your services from others in the industry?

At PennPak Solutions our manufacturing facility stands out due to our unwavering commitment to quality, innovation, and customization. We prioritize precision in production, ensuring that each product we manufacture meets the highest standards.

Who can benefit from your solutions?

Our services cater to a diverse range of clients, including entrepreneurs, businesses, and brands looking to bring their unique products to market. Whether you’re a startup or an established company, our facility is equipped to handle your manufacturing needs.

Are your services suitable for both small and large-scale production?

Absolutely. We offer flexible solutions to accommodate both small-batch and large-scale production, providing tailored services to meet the specific needs and growth trajectory of each client.

Can you accommodate custom formulations and product specifications?

Yes, customization is at the core of our co-manufacturing services. We work closely with clients to develop and produce products that align with their unique formulations, specifications, and quality standards.

What quality control measures do you have in place during process?

Quality is our top priority. Our co-manufacturing process includes rigorous quality control measures at every stage, ensuring that each product meets or exceeds industry standards before reaching the market.

Can you assist with product development and formulation?

Absolutely. Our experienced team can collaborate with you on product development and formulation, leveraging our expertise to bring your vision to life.

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